Tube Rolling Controls

Offering you a complete choice of products which include electric tube expansion system, electronics torque controller and hydraulic tube expansion system.

Electric Tube Expansion System

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Approx. Rs 20,000 / PieceGet Latest Price

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Product Details:

Usage/Application	Industrial
Material	Mild Steel
Max Force Or Load	30 Ton
Frequency	50 Hz
Brand	Niksu Power Tools
Pipe Size	1-1/2''OD
Phase	Single Phase

Being a leading enterprise of this industry, we are offering a huge range of Electric Tube Expansion Systems.

Features:

These systems produce electronic torque that is governed by electronic control panel
This control panel is adjusted by a simple digital display
The control unit mechanism automatically shuts off the power when the electrically driven motors reaches the desired torque and tube expander retracts from the tube when the reverse button is pressed

Other details:

We have with us a precisely engineered range of Electric Tube Expansion Systems, which are energy efficient and comes with simple to use controls
Made using sophisticated technology, these systems are durable, easy to maintain and ensure that the tubes are rolled to maximum tightness without including excessive cold worked stress in tube metal and injuring tube ends or distorting tube sheet ligaments
For more details refer to the attached document

Specifications:

Model No.	Supply Voltage Volts	Phase	Maximum Current AMPS	Control Panel Suitable for Drives
TCC - 23010	230	Single	10	NPT-0, NPT-1, NPT2, NPT-2TS, NPT-3, NPT-2M5, NPT-3M5, NPT-2M25, NPT-3M25
TCC - 11020	110	Single	20	NPT-0L, NPT-1L, NPT-2L, NPT2TSL, NPT-3L, NPT-2LM5, NPT-3LM5,NPT-2LM25, NPT-3LM25

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Electronics Torque Controller

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Approx. Rs 30,000 / PieceGet Latest Price

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Product Details:

Usage/Application	Industrial
Current	2 A
Brand	Niksu
Material	Mild Steel
Voltage	440 V AC
Country of Origin	Made in India
Phase	Three Phase
Flash Memory	64 Kb

We are remarkable enterprise, involved in offering superior quality Electronics Torque Controller.

Other details:

Fully Solid State Design - no moving parts - no wear and tear of parts - no noise - consequently long life
Uses one main circuit board for easy maintenance
Uses the latest micro-controller chip for control functions
Accurately calibrated digital torque settings with a resolution of 1 watt makes torque settings accurate and can be easily reproduced for identical results
Soft start has been provided for all drives
This feature reduces starting currents in the drive
As a result, life of carbon brushes drive increases
Connected drive is automatically recognised indicated by means of LED on the torque controller
Torque setting arranged in four different ranges to suit four different drives
Appropriate wattage range is automatically selected for the connected drive, hence drives can not be abused or overused
Actual drive wattage (torque) is displayed
Set wattage (torque), drive current and line voltage can be seen by press of a button
Trip time adjustable from ( 0.1 sec to 10 secs. )
Adjustable reverse time from ( 1 sec to 100 secs.)
Pause time (time interval between cycles) adjustable from ( 1 sec to 100 secs.)
Manual reverse by push button, in case of emergency
Drive Speed adjustable in reverse rotation
Hand (trigger) mode or foot switch mode, both are available
Expansions can be carried out either in single cycle mode or auto repeat mode
LED indicators provided for forward, reverse trip conditions of drive
MCB has been provided to protect the and drives against over current by short circuits
Plug in type of PCBs reduce down time to minimum during trouble shooting
All the spares inside the panel viz : PCBs, Transformers, CT, Relays DPM etc. can be replaced by use of only a screw driver
Superior SCR technology has been incorporated rather than triacs SCRS have much better voltage, current dv/dt ratings than triacs
This leads to greater reliability the power circuit becomes almost failsafe
Niksu has over 1000 TCW Torque Controllers in active use worldwide since its inception in year 2000

Specifications:

Model No.	Voltage Single Phase 50 / 60Hz	Weight (kg)
TCW-110	110V	11
TCW-230	230V	11

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Hydraulic Tube Expansion System

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Approx. Rs 1.4 Lakh / PieceGet Latest Price

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Product Details:

Minimum Order Quantity	1 Piece
Model Number/Name	NIKSU
Brand	Niksu Power Tools
Pipe Size	up to 4''OD.
Phase	3 phase.
Usage	Industrial

We are a well-renowned organization in the industry to provide our patrons the best quality array of Hydraulic Tube Expansion Systems.

Features:

Drive communicates with the pump via 9 VDC remote control
This not only assures ensures safety but also eliminates the need of electrical cord between pump and drive
Compatibility - Same power pack for all the 4 drives to expand 5/8" o.d. to 4" o.d. tube
Very high torque developed - can expand thick wall tubes and large diameter in thick tube sheets easily
Boiler erections get completed in record time
Dual drive power pack is available to connect 2 drives to a single power pack
Use of dual drive helps in cutting down tube expansion time cycle by a further 50%
Microprocessor controls are provided on the pump to automate the expansion cycle
Pause, trip, and reverse times for the drive are adjustable
No need for repeated manual stop/start of the drive during the expansion cycle

Other details:

We offer our clients Hydraulic Tube Expansion Systems (Hydex) that requires less maintenance
Drives of hydraulic Tube Expansion Systems are unaffected by the heat therefore, these can be used for long longer period
Known for optimum performance and long working life, these are compact, easy to use, and do not create any noise
We also provide Hydraulic Pump, which is wear & tear resistant and can develop 100 bar pressure
For on-site maneuverability, the system is mounted on four wheels
Tubes expansion is controlled by adjusting pressure setting on the pump
Drive trips automatically after the needed amount of wall thinning is achieved
For more details refer to the attached document

Specifications:

Specifications	Hydraulic Pump Models
Specifications	HEP-300	HEP-500	HEP-1000 TWIN HEAD
Oil Tank Capacity (litres)	30	45	138
Hydraulic oil	SAE VG 68	SAE VG 68	SAE VG 68
Maximum Working Pressure (bar)	100	100	100
Net weight (kgs)	80	100	220
Overall Dimensions (mm)	610 x 270 x 985	820 x 320 x 985	1775 x 550 x 1200
Electric Motor	3 hp. Single phase	5 hp. 3 phase	10 hp. 3 phase
Voltage	230 v / 110 v	415 v	415 v
Standard Hose Size (Length)	1/2" (10 mtrs.)	1/2" (10 mtrs.)	1/2" (10 mtrs.)